Powder Metallurgy
- Complete Process Chains
- Extrusion & Powder Pressing
- Sintering Technologies
Engineering expertise in powder metallurgy, Lean & Six Sigma and technology development.
Delivering engineering solutions from concept to industrial implementation.
A selection of engineering projects delivering measurable value in manufacturing and product industrialisation.
Development and industrial implementation of a complete thermal zinc reclaim recycling line for closed-loop cemented carbide manufacturing.
Complete engineering and industrial implementation of a fully automated extrusion line for high-precision cemented carbide rods.
Simulation-driven development and industrialisation of a new cemented carbide product family with 48 precision geometries.
Technical specification and supplier coordination for a new double-Z kneading machine, developed in cooperation with Hermann Linden Maschinenfabrik.
Selection and pre-series validation of a new micro-vacuum extrusion system for complex, small-diameter cemented carbide geometries, developed in cooperation with ECT-Kema GmbH.
Technical specification and industrialisation of a modular handling system for cemented carbide extrusion rods, developed in cooperation with Haginger Maschinenbau.
A tool design and root cause investigation programme that eliminated cracking at the direct pressed chamfer in cemented carbide dry pressing while raising press productivity.
A Lean Six Sigma project that traced excessive cemented carbide rod deflection to sintering plate geometry and cut scrap costs by more than €277,000 per year.
Implementation of a new orbital milling process for high-quality bore holes in carbon and glass fibre reinforced automotive structural components, developed through Six Sigma process optimization.
Development and testing of a full-ceramic silicon nitride end mill for high-speed machining of carbon and glass fibre reinforced plastics, a viable, resource-efficient alternative to cemented carbide.
A Six Sigma driven turning investigation into a particle reinforced titanium matrix composite, identifying the cutting tool and process parameters governing material removal rate and surface quality.
Engineering expertise developed through more than 14 years in manufacturing and product development.
Whether you are looking for support in cemented carbide manufacturing, powder metallurgical process design, additive manufacturing, process optimisation or product industrialisation, let's discuss how engineering can improve your manufacturing performance.
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German Engineering Excellence
Based in New Zealand